Taguchi Methods for Managing for Quality

 
 
 
 
TAGUCHI METHODS USED IN MANAGING FOR QUALITY

This research examines the methods developed by Genichi Taguchi for the management of manufacturing production to achieve higher levels of product quality. Taguchi methods are intended to reduce variations stemming from both the characteristics of both production processes and product design (Taguchi and Clausing, 1990, pp. 65-75). Taguchi methods are said to focus on the customer, or end user of a product, because the end outcome of Taguchi methods is to reduce the level of societal loss attributable to product quality level (Kackar, 1986, pp. 21-29).

The theoretical framework of the Taguchi (1987, pp. 4-6) methods include seven concepts. These seven concepts are as follows:

1. The total loss to society caused by a product is an essential measure of product quality.

2. Continuous improvement in product quality is necessary to the continued viability of a profit-oriented organization.

3. Continuous reductions in the variation of product performance is the central feature of a continuous quality improvement program.

4. The loss to an end user resulting from product performance is proportional to the square of the deviations of performance characteristics from target performance for a product.

5. Product quality is primarily a function of product design and production process.

6. Performance variation s may be reduced by addressing the effects of both product design and production


     
 
 
 
    

 

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loadings from information provided by the correlation matrix, and is based on an assumption that the variable is explained by the designated number of factors. Principal component procedures are developed within the framework of the multivariate linear model. There are several variants of the multivariate model of factor analysis; however, these variants may be grouped into two principal classes--the full component model, and the common factor model. The full component model is based on the perfect calculation of the variables from the components, while the common factor model also considers sources of variance which may not be attributable to common factors. In each instance--full component and common factor, the models may be further subdivided on the basis of the correlation or absence thereof of the factors. Within the variants of the multivariate model of factor analysis, any scores given weights and, subsequently added together, are defined as factors of the resulting variables. These weights are referred to as factor coefficients, or factor loadings. There are three instances wherein multivariate models of factor analysis may not provide the best representation of the factor and variable relationships. These situat

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